Tech Bench · Free Tool
Gear Ratio Calculator
Pick your transaxle, your tire and the rpm you shift at. This tells you what speed each gear runs out at, how far the tach drops on every shift, and what the motor turns at cruise. Type 1 and Type 2, stock boxes and built ones.
4
Transaxle families
Type 1, reduction-box Bus, Bay 002/091, air-cooled Vanagon
42
Gearbox presets
Factory codes plus the common built combinations
27
Tire sizes on file
Measured diameters, not guesses — or type your own
5
Gears supported
Four-speed by default, fifth gear optional
The calculator
What your box actually does
Overall drive ratio is the gear ratio multiplied by the ring & pinion — and, on a reduction-box Bus, multiplied again by the hub reduction. Everything below falls out of that one number and your tire height.
01
Pick the transaxle and the tire
Choosing a preset fills in every field below it. Change anything you like afterwards — the preset is a starting point, not a lock. Set the upshift rpm at or just above where your motor makes peak horsepower.
02
Set the gear ratios
On a VW box 1st and 2nd are cut on one mainshaft, so they change as a pair — most builds keep the stock pair and swap 3rd, 4th and the ring & pinion. The mainshaft dropdown lists pairs that are actually sold; the third and fourth dropdowns list individual gears. Type any number if yours isn't there.
Step 03 · Results
Speed, drop and overall ratio, gear by gear
| Gear | Gear ratio | Final drive | Overall ratio | MPH at upshift | MPH per 1000 rpm | RPM after shift | RPM drop |
|---|---|---|---|---|---|---|---|
| Set your numbers above and press Calculate. | |||||||
Usable speed in each gear
Press Calculate to draw the gear bands.
| MPH |
|---|
| Press Calculate. |
These are theoretical speeds. Traction, wind, gearing losses and tire growth all move the real number — a tall gear the motor can't pull isn't a top speed, it's a hill you never crest.
Reference
The numbers behind the tool
Every ratio the calculator uses is listed here with the source it came from. Where sources disagree — and on air-cooled gearboxes they do — both figures are shown rather than one being quietly picked.
Type 1 factory gearbox codes — Beetle, Ghia, Type 3
| Code | Application | 1st | 2nd | 3rd | 4th | R&P |
|---|---|---|---|---|---|---|
| AA | 1200, early swing axle | 3.78 | 2.06 | 1.32 | 0.89 | 4.375 |
| AB / AM | 1300 swing axle | 3.78 | 2.06 | 1.26 | 0.93 | 4.375 |
| AC / AF | 1500, and 1300 from 8/70 | 3.78 | 2.06 | 1.26 | 0.89 | 4.125 |
| AH | 1500–1600 IRS Beetle, 8/68–8/72 | 3.78 | 2.06 | 1.26 | 0.89 | 4.125 |
| AN / AR | 1600 Karmann Ghia IRS, 8/70 on | 3.78 | 2.06 | 1.26 | 0.93 | 3.875 |
| AS / AT / AU | 1600 from 3/72, 1303S and Cabriolet | 3.78 | 2.06 | 1.26 | 0.93 | 3.875 |
| AK / AL | Type 181 Thing / Trekker Disputed | 3.78 | 2.06 | 1.26 | 0.93 | 3.875 |
| DA–DD | Type 3, swing axle and IRS | 3.78 | 2.06 | 1.26 | 0.89 | 4.125 |
Tooth counts, where published: 1st 9:34, 2nd 17:35, 3rd 50:63, 4th 58:54 (0.93) or 23:26 (0.89). Ring & pinion 8:35 = 4.375, 8:33 = 4.125, 8:31 = 3.875. Source: CSP transmission tech.
3.78 or 3.80 for 1st? Both appear in print. The tooth count is 34:9, which is 3.7778, so 3.78 is the real figure and 3.80 is a rounding convention that spread through the reference tables. They are the same gear. Sources: CSP, Volksconversions gearbox codes, Kennedy Engineered Products chart.
Type 181 is genuinely disputed. Volksconversions lists code AK as 1.26 third and 0.93 fourth. The VW 181 Facts & Figures register lists 1970 through Feb 1973 cars as 1.22 third and 0.82 fourth on the same 3.875 ring & pinion. The calculator offers both; pick the one that matches the gears in your box, not the one that matches the year on the title. Source: VW 181 Facts & Figures.
Reduction-box Bus, 1950–1967 — why there are three numbers, not two
A split-window Bus has a spur-gear reduction hub at the outboard end of each axle tube, downstream of the ring & pinion. It is a plain series reduction, so the three stages simply multiply: gear ratio × ring & pinion × hub reduction. Leave the hub reduction out and every number you calculate is roughly 26 to 40 percent optimistic.
| Year | 1st | 2nd | 3rd | 4th | R&P | Hub | Effective final drive |
|---|---|---|---|---|---|---|---|
| 36 hp | 3.60 | 1.88 | 1.22 | 0.79 | 4.375 | 1.40 | 6.125 |
| 1960–61 | 3.80 | 2.06 | 1.32 | 0.89 | 4.125 | 1.39 | 5.73 |
| 1962 | 3.80 | 2.06 | 1.21 | 0.82 | 4.125 | 1.39 | 5.73 |
| 1964, 1-ton | 3.80 | 2.06 | 1.21 | 0.82 | 4.125 | 1.39 | 5.73 |
| 1964, ¾-ton | 3.80 | 2.06 | 1.21 | 0.82 | 4.375 | 1.26 | 5.51 |
| 1965 | 3.80 | 2.06 | 1.21 | 0.82 | 4.125 | 1.26 | 5.20 |
| 1966–67 | 3.80 | 2.06 | 1.26 | 0.82 | 4.125 | 1.26 | 5.20 |
There are two hub reductions, not one. The commonly quoted 1.39 is correct for the 1956–63 style hub. The taller 1.26 hub arrives with the 1964 ¾-ton and runs through 1967 — which is exactly why a late split bus pulls highway speed on a stock box and an early one won’t. Note the 1964 1-ton stays on 1.39, so the year alone does not settle it; the 36 hp chart row is quoted at 1.40, a third value. Assume 1.39 across the board and every 1964–67 ¾-ton calculation comes out about 10 percent wrong. Check the table above for your chassis, and count teeth if you are spending money on it. Sources: Kennedy Engineered Products chart, type2.com reduction boxes.
Single source The split-bus ratio rows above trace to one chart. We could not find a second independent publication of them. Treat them as a good starting point and confirm against your own box before you spend money on gears. One small arithmetic note: the source chart prints the 1964 ¾-ton effective final drive as 5.50, but 4.375 × 1.26 is 5.5125, and that is the figure the calculator uses. Buses from 1950 to 1959 used a non-synchro crash box whose ratios we could not source at all — those are not in the tool.
Bay window Bus 1968–1979 — 002 and 091 gearbox codes
Reduction hubs were deleted for 1968, so a bay window has one final drive like a Beetle. The 091 case came in on US models for 1976; everything before that is a 002, with 1975 a one-year case in between.
| Code | Years | Engine | 1st | 2nd | 3rd | 4th | Final drive |
|---|---|---|---|---|---|---|---|
| CA / CC | 1968–71 | 1600 | 3.80 | 2.06 | 1.26 | 0.82 | 5.375 |
| CB / CD | 1968–71 | 1600, M92 mountain | 3.80 | 2.06 | 1.26 | 0.82 | 5.857 |
| CE | 1972–75 | 1600 | 3.80 | 2.06 | 1.26 | 0.82 | 5.428 |
| CF / CH | 1972–75 | 1600, M92 mountain | 3.80 | 2.06 | 1.26 | 0.82 | 5.857 |
| CG / CK / CL | 1972–75 | 1600 / 1700 | 3.80 | 2.06 | 1.26 | 0.82 | 5.375 |
| CM / CN | 1974–75 | 1800 | 3.80 | 2.06 | 1.26 | 0.89 | 4.857 |
| CP / CT | 1976–79 | 2000, 091 | 3.78 | 2.06 | 1.26 | 0.88 | 4.571 |
| CU / CV | 1976–79 | 1600, 091 | 3.78 | 2.06 | 1.26 | 0.82 | 5.428 |
| CW / CX | 1976–79 | 1600, M92 mountain | 3.78 | 2.06 | 1.26 | 0.82 | 5.857 |
Verified ring & pinion tooth counts: 32:7 = 4.571, 34:7 = 4.857, 43:8 = 5.375, 38:7 = 5.4286. Sources: type2.com 091 transmission data, Limebug gearbox code table.
Where the sources fight. Limebug and the Kennedy chart both put 5.428 on 1972–75 buses. David Schwarze's 091 data page argues that 5.375 ran through the end of 1973 and calls the 38:7 a "bastard trans." He also rejects the widely quoted mid-1973 chassis number as the 0.82-to-0.89 fourth gear cutoff, having found a late 1973 bus still on 0.82. Both readings are offered in the presets. His warning is worth repeating: published transmission specs for these boxes are unreliable, and you cannot be sure what you have until you open it and look.
Vanagon air-cooled, 1980–82 Thin sourcing
The air-cooled Vanagon runs an 091 case, but it is not the same box as a bay window and should not be treated as one. The clearest single tell is fourth gear: 0.85 is a Vanagon ratio and appears nowhere in the 1968–79 bus tables.
| Code | Engine | 1st | 2nd | 3rd | 4th | Final drive |
|---|---|---|---|---|---|---|
| DK | 2.0, to 7/82 | 3.78 | 2.06 | 1.23 | 0.85 | 4.57 |
| DH | 1.6, to 7/82 | 3.78 | 2.06 | 1.23 | 0.82 | 5.43 |
| DM / DS | 1.6, to 7/82 | 3.78 | 2.06 | 1.26 | 0.85 | 5.43 |
Read this before you rely on it This is the thinnest-sourced family in the tool. Two sources agree on first and second and on the 4.57 / 4.86 / 5.43 final-drive family, but they split on whether third is 1.23 or 1.26, and one of them mislabels the engine column. Weddle independently confirms 0.85 as the stock air-cooled Vanagon fourth in the fitment notes for its 0.82 overdrive gear. Codes DT and DU are deliberately left out — the specification sheets date them to the 1.9 water-boxer era, outside this family. Sources: Vantopia gearbox codes, Vanagon transmission specifications, Weddle Vanagon overdrive gears.
Ring & pinion ratios you can actually buy
| Ratio | Fits | What it's for |
|---|---|---|
| 4.86 | Type 1 (Richmond), 002, 091 | Sand and off-road. Trades top end for grunt. |
| 4.375 | Type 1 | Stock 1200 and 1300. Modern sets are hard to find new. |
| 4.125 / 4.13 | Type 1, 002 Bus | Stock 1500–1600. The standard street baseline. The two numbers are the same gear — 4.125 is the factory figure, 4.13 the way Weddle lists it. |
| 3.875 / 3.88 | Type 1 | Factory on late 1600s and the Thing. The classic freeway flyer ring & pinion. |
| 3.44 | Type 1 | Never factory. Extreme overdrive — long highway legs, replicas, light cars. |
| 4.57 | 002 Bus, 091 | Stock 1976–79 2.0 bus. The tall bay window final drive. |
| 4.86 | 002 Bus, 091 | Stock 1974–75 1800 bus, and a common regear target. |
| 5.14 | 091 | Aftermarket, between the stock 4.86 and 5.43. |
| 5.375 / 5.43 / 5.86 | 091 | Stock bay window 1600 and mountain-ratio boxes. |
Sources: Weddle Industries ring & pinion sets, Rancho Performance Transaxles catalog, SoCal Auto Parts on freeway flyers.
There is no 3.78 ring & pinion for a Type 1. 3.78 is a first gear ratio, 34 teeth on 9. It gets quoted as a final drive often enough that it is worth saying plainly: no vendor sells one, and if a build sheet lists 3.78 as a ring & pinion, somebody copied the wrong column.
Aftermarket gear ratios — what is on the shelf
First and second are cut on one mainshaft and are bought as a pair. Third and fourth are individual gears, which is why almost every street build changes those two and the ring & pinion and leaves the bottom of the box alone.
| Transaxle | Third gear | Fourth gear |
|---|---|---|
| Type 1, Weddle Sportsman | 1.48, 1.58, 1.65, 1.70 | 0.77, 0.82, 0.89, 1.04, 1.13, 1.22, 1.32, 1.43, 1.58 |
| Type 1, Rancho race | 1.35 to 2.00 in twelve steps | 0.70 to 1.67 in nineteen steps |
| 091, Weddle and Rancho combined | 1.00 to 1.84 | 0.70 to 1.60 |
| Transaxle | Pairs offered |
|---|---|
| Type 1 (113 / 002 case) | Stock 3.78×2.06. Rancho lists 4.25×2.54, 4.13×2.46, 3.75 and 3.44 first gears against 2.08 through 2.54 seconds, then 3.33, 3.11, 2.90, 2.70 and 2.64 first gears down to a 1.86 second. Sportsman pairs run 3.78 against 2.25, 2.36 and 2.46; the GT set adds 3.55×2.06, 3.55×2.21 and 3.10×1.93. |
| 091 | Stock 3.78×2.06. Weddle lists nine pairs from 3.75×2.36 down to 3.11×1.93; Rancho lists twenty from 4.38×2.46 down to 2.64×2.08. |
Sources: Weddle Sportsman gear ratios, Rancho catalog, SCAT close ratio gear set. These are current availability lists, not a fixed permanent range — a ratio in the tool means it has been offered, not that it is in stock today. Nobody publishes tooth counts for aftermarket gears; call the manufacturer if you need them.
The named builds. Freeway flyer is not one thing. The common versions are a 0.89 fourth behind a 3.88 ring & pinion, a 0.82 fourth behind a 4.12, and both together for what people call a double flyer. Be careful with the percentages people quote: the 11 and 18 percent figures in circulation are each fourth gear’s own overdrive (1 − 0.89 and 1 − 0.82), not what you gain over a stock box. Measured against a stock 4.12 with a 0.89 fourth — 3.671 overall — the real gains are about 6 percent for 0.89 on a 3.88 (3.449), 9 percent for 0.82 on a 4.12 (3.383), 16 percent for the double flyer (3.178) and 30 percent for a 0.82 on a 3.44 (2.821). Run them through the calculator above and read the overall ratio column rather than trusting a headline number. There is no canonical Baja or sand gear stack — vendors sell a menu, not a package — so the tool offers documented example builds and lets you change every number.
Tire diameters — where the numbers came from
Tire height moves your speed calculation as hard as the ring & pinion does. The sizes in the dropdown carry published diameters from tire manufacturers wherever we could find one, rather than a formula's guess.
| Size | Diameter | Typical use |
|---|---|---|
| 5.60-15 | 25.88" | Original Beetle and 356 bias ply |
| 155R15 | 24.56" | Narrow radial replacement |
| 165R15 / 165/80R15 | 25.40" | The closest common radial to stock Beetle |
| 185/70R15 | 25.20" | Wider radial upsize on a Beetle |
| 185R14 | 25.59" | Bay window Bus standard |
| 205/70R14 | 25.40" | Common Bus upsize |
| 215/75R15 | 27.70" | Tall Bus / Vanagon fitment |
| 30x9.50R15 | 29.50" | Baja and desert, measured half an inch under nominal |
| 13.00x15 paddle | 30.0" carcass | Sandrail rear. 32" over the paddle tips. |
Two things worth knowing. A size written without an aspect number, like 165R15, is an 80 percent aspect, not the 82 percent that circulates in VW tables — checked against eight published-measured tires, the 82 percent assumption came out high on all eight. And a loaded tire rolls roughly 3 percent smaller than its free diameter, which is the "loaded rolling" option in the tool. Sources: Coker tire size reference, Tire Rack dimensions, Longstone Tyres specifications.
Method
Three lines of arithmetic
No model, no fudge factor, no proprietary curve. If you want to check the tool by hand, here is everything it does.
01
Overall drive ratio
gear × R&P × hub
The ring & pinion multiplies the gear you're in. On a 1950–67 Bus the hub reduction multiplies it again. Everything else follows from this number.
02
Road speed
mph = rpm × diameter ÷ (ratio × 336.135)
336.135 is 63,360 inches in a mile divided by 60 minutes and pi. It is not a magic constant, it is a unit conversion.
03
The shift drop
rpm after = upshift × next gear ÷ this gear
Road speed doesn't change across a shift, so the tach falls by exactly the ratio between the two gears. That gap is what a gear change actually feels like.
While you're in there
Parts that go with a gear change
We don't stock ring & pinion sets or individual gears — if you need those, call Brian and we'll point you at the right supplier. What we do carry is the hardware that keeps a regeared box together once it's back in the car.
Gear mesh
EMPI heavy-duty aluminum IRS side cover
Braces the ring gear and holds gear mesh under load, where a stock stamped cover flexes and lets the gears walk apart. The part that most often decides whether a hard-driven regear survives.
View the side coverCase & diff
Reinforced case and a double snap ring super diff
Short gears and a heavy right foot find the weak points fast. A reinforced case and a high-tensile differential are the usual answer before you put real power through a Type 1 box.
See transaxle componentsFill it right
GL-4 80W-90 gear oil, one quart
Air-cooled VW boxes take GL-4. GL-5 additives attack the brass synchros, so the hypoid oil sitting next to it on the shelf is the wrong bottle for this gearbox. Worth getting right on a fresh build.
View the GL-4 oilQuestions
Before you buy gears
What upshift rpm should I enter?
Why does my Bus need a third number?
Can I change just fourth gear?
How accurate are these speeds?
What rpm should I be cruising at on the highway?
My gearbox code is not in the list. Now what?
Talk it through
Numbers on a screen, then a real box
Gearing is one of the few changes that alters how a car feels everywhere, all the time. If you have a combination in mind and want a second opinion before you spend the money, call us — we would rather talk you out of the wrong ratio than hear how it went.
Chassis, fabrication and driveline questions go to Brian on (816) 806-9160. Parts, fitment and general questions go to the shop line on (657) 438-7002.