VW Tune-Up Spec Lookup

Air-cooled Volkswagen Type 1 engine in the open bay of a patina Beetle: gold-zinc fan shroud, orange Bosch distributor cap

VW tune-up spec lookup

VW Tune-Up Spec LookupEvery number for the job, keyed to the code.

Pick the engine code off the case and the distributor that is actually in it: Type 1 upright, Type 3 or Type 4 Bus. You get valve lash, points gap, dwell, timing and the hose position it is set with, plugs, idle and oil, then every part for the job off our shelf in one cart. Where the sources disagree, we show you the disagreement instead of picking for you.

23
Engine families, Types 1, 3 and 4
4
Distributor setups handled
1
Cart for the whole job
Free
Nothing to install or sign up for

The tool

Pick the code. Get the numbers.

Timing goes with the distributor, not just the engine. A 1971 engine wearing a 009 does not time like a 1971 engine, and copying the factory figure onto the wrong distributor is how people cook a head.

The letters before the serial. Not sure?

Count the vacuum hoses on the can. Type 1 uprights only.

All high-zinc for flat-tappet cams.

Pick an engine code. The tool needs JavaScript; the reference table further down does not.

The order

Do it in this order, every time.

Each step moves the one after it. Set them out of order and you chase your tail.

  1. Valves first, dead cold.Overnight cold, not "it's been sitting an hour." Every other adjustment depends on the valve gap, and an air-cooled head grows as it heats.
  2. Points gap, then dwell.Gap with a feeler gauge on the high point of the rubbing block, then confirm with a dwell meter. Changing the gap moves the timing, so this comes before timing.
  3. Timing, warm, at idle.Engine at temperature, idle in range, vacuum hoses exactly as the result says. Hose on or hose off changes the reading by ten degrees or more on some distributors.
  4. Idle speed and mixture last.Then check the timing at idle once more. Fan belt: about half an inch of deflection under thumb pressure, midway between the pulleys.

Still runs rough?

Test compression next.

If the valves, points, plugs and timing are all on spec and it still idles rough, stop throwing parts at it. Ten minutes with a compression gauge tells you whether the engine itself is healthy.

  1. Warm the engine, then pull all four plugs.Warm, because that is how VW's figures were measured. All four out, so the starter spins it at the same speed for every cylinder.
  2. Disable the ignition, open the throttle.Pull the coil wire from the cap and ground it. Hold the throttle wide open so every cylinder breathes freely.
  3. Crank each cylinder the same number of times.Five or six compression strokes, until the needle stops climbing. Write the number down, release the gauge, move on.
  4. Compare against the spec and against each other.VW's manual gives 114–142 psi new and 100 minimum for the B and early AE 1600, and 107–135 new and 85 minimum for later AE, AH and AK engines, with no more than 28 psi between cylinders. Your figure, where one exists, is in the result above.
  5. One low cylinder? Do a wet test.Squirt about a teaspoon of engine oil into that cylinder and test again. If the number rises, the rings are worn. If it doesn't, it's a valve or the head seal. On an air-cooled VW, check for a tight valve first: adjust the valves and test again before you condemn the head.

Compression figures: VW Workshop Manual, engine volume, as reproduced in the type2.com technical library. The wet-test reading is from Rob and Dave's VW Resource. VW's figures cover the later 1600 codes only; we found no factory figure for the 1200, 1300 or 1500 and won't borrow one.

Reference

Every code, in one table.

Timing as the factory set it with the original distributor. Plugged means the vacuum hose off and the carb port plugged; connected means hoses on, strobe at idle.

Factory tune-up timing by engine code, original distributor
Code Engine Years and vehicle Timing Set with Dwell Sources
Type 1 upright · Beetle, Ghia, Thing, and Bus to 1971
No letter, to 3.93M 1200, the 36 horse c. 1955 to Jul 1960 · Beetle, Ghia 7.5° BTDC Static 50° BusTopia
No letter, 5.0M to 9.73M; D 1200, the 40 horse Aug 1960 to Jul 1965 bare serials; D from Aug 1965 · Beetle, Ghia, Bus 10° BTDC Static, or strobe at 800–950 rpm with the vacuum hose plugged 50° Volks Conversions, Old Volks Home, BusTopia
G 1500 Bus 1964 to Jul 1965 · Bus 10° BTDC Static, or strobe at 800–950 rpm with the vacuum hose plugged — Volks Conversions, BusTopia
F 1300 single port 1966 USA; 1966–70 elsewhere · Beetle, Ghia 7.5° BTDC Static, or strobe at 800–950 rpm 42°–58° Volks Conversions, BusTopia
H 1500 single port 1967 USA Beetle; 1966–67 Bus · Beetle, Ghia, Bus 7.5° BTDC Static, or strobe at 800–950 rpm 42°–58° Volks Conversions, BusTopia
H5 (and H, 1968–69) 1500 single port, M157 emissions 1968–69 · Beetle, Ghia 0° TDC Strobe at 800–950 rpm, vacuum hose off and plugged 42°–58° Volks Conversions, Old Volks Home
B, B5, B6 1600 single port 1970 Beetle, Ghia; 1968–70 Bus 0° TDC Strobe at 800–950 rpm, vacuum hose off and plugged 47°–53° Volks Conversions, BusTopia
AD, AE 1600 dual port 1971–73 Beetle, Ghia; 1971 Bus 5° ATDC Strobe at 800–950 rpm, both vacuum hoses connected 44°–50° Volks Conversions, BusTopia, VW Resource
AH, AK 1600 dual port 1973–74 · Beetle, Ghia, Thing 5° ATDC Strobe at 800–950 rpm, both hoses connected, two-hose distributor 043 905 205C 44°–50° Volks Conversions, VW Resource
AJ 1600 dual port, fuel injected 1975–79 · Beetle, Super Beetle, Convertible 5° ATDC Strobe at idle, vacuum hoses connected 44°–50° Volks Conversions
E, L, AB, AC, AF, AR, AS, AG, AL, AM Rest-of-world and low-compression codes Europe, Mexico, Brazil and other markets By distributor The tables we checked carry no separate figure for these codes — None found
Type 3 · Notchback, Fastback, Squareback
Type 3, no letter (1961–63) 1500 carbureted 1961–63 · Notchback, Variant, Type 34 Ghia 10° BTDC Static, or strobe at 800–950 rpm with the vacuum hose plugged — Old Volks Home
R, K, M, N, P, T (to 1967) 1500 and 1600 carbureted 1964–67 · Notchback, Fastback, Variant, Type 34 Ghia 10° BTDC Static, or strobe at 800–950 rpm with the vacuum hose plugged — Old Volks Home
K, M, N, P, T (1968 on) 1500 and 1600 carbureted, after 1967 1968–73 · outside the US By distributor We found no published figure for these carbureted export engines — None found
U (1968–71) 1600 fuel injected, D-Jetronic 1968–71 · Fastback, Squareback, Notchback 0° TDC Static, or strobe at 800–950 rpm with the vacuum hose off and plugged — Old Volks Home
U, U5, X (1972–73) 1600 fuel injected, D-Jetronic 1972–73 · Fastback, Squareback 5° BTDC Strobe at 800–950 rpm with both vacuum hoses off and plugged. Reset idle afterwards — Old Volks Home
Type 4 · Bus 1972–79
CB (1972) 1700 Type 4, dual carb 1972 · Bus, US and Canada 5° ATDC Strobe at 800–950 rpm, vacuum hoses connected 44°–50° Old Volks Home
CB, CD (1973) 1700 Type 4, dual carb 1973 · Bus, US and Canada 10° ATDC Manual (CB). Automatic (CD): 5° ATDC. Strobe at 800–950 rpm, vacuum hoses connected 44°–50° Old Volks Home
CB, CD, AW (1974) 1700 and 1800 Type 4, dual carb 1974 · Bus, US 10° ATDC Manual. Automatic: 5° ATDC. Strobe at 800–950 rpm, vacuum hoses connected 44°–50° Old Volks Home
ED; GD to mid-1976 1800 and 2000 Type 4, fuel injected 1974 California, 1975, 1976 to chassis 226 2077 584 · Bus 5° ATDC Strobe at idle, vacuum hoses connected 44°–50° Old Volks Home, Bentley
GD from mid-1976; GE 2000 Type 4, fuel injected Mid-1976 to 1979 (49-state 1979) · Bus 7.5° BTDC Strobe at idle, vacuum hoses connected 44°–50° Old Volks Home, Bentley, Ratwell
GE (1979 California) 2000 Type 4, fuel injected, Hall ignition 1979 California · Bus 5° ATDC Strobe at idle, vacuum hoses connected Not applicable Old Volks Home, Bentley
CA, CE, AP, CJ Type 4, export dual carb 1972–79 · Bus outside the US By distributor We found no published figure for the export carbureted engines 44°–50° None found

Wide table, scroll it sideways on a phone

Sources: VW and Bentley factory tune-up tables as reproduced by Bentley Publishers; Volks Conversions timing figures for the original distributor; The Old Volks Home distributor specification list; Bentley's 1975–79 fuel-injected Bus tune-up table and Ratwell's Bentley errata and hydraulic lifter notes (Type 4); JBugs Bosch tune-up parts tables; BusTopia tune-up chart; Rob and Dave's VW Resource timing and valve notes; the VW fan-shroud valve decal. Dwell figures come from a single chart and are labelled that way in every result.

Questions

The things people ask us.

0.004" or 0.006" on the valves?
Both are real VW numbers. Period VW and Chilton manuals for the 1960s print 0.004" (0.10 mm). VW later moved every upright to 0.006" (0.15 mm), which is what the fan-shroud decal and the later tables say, to give a margin on engines that were not checked every 3,000 miles. If your engine still wears a decal, go by the decal. If you set 0.004", you have to actually keep the 3,000-mile interval. Some early 1200s with long rocker studs carried 0.008" intake and 0.012" exhaust, which is why the decal matters on those.
My 1971–74 runs badly at 5° after TDC. Is the spec wrong?
The spec is right for the original two-hose distributor only. It pulls the timing to 5° after TDC at idle for emissions, then snaps back to normal advance as soon as the throttle cracks. Put 5° after TDC on a 009 or an SVDA and the engine runs badly underadvanced, hot and thirsty. Pick your actual distributor in the tool.
The light says one thing at idle, the book says static. Which is right?
For the hose-off figures, static with a test light and a strobe at idle with the hose plugged should agree on a healthy distributor. For the hoses-connected figures, only a strobe at the stated idle works. Static means nothing there.
How solid are the Type 3 and Type 4 numbers?
The Type 4 Bus fuel-injected figures are solid: The Old Volks Home and Bentley's factory table agree. The 1972–74 carbureted Bus and every Type 3 figure rest on one source, The Old Volks Home, so they carry a "One source" label. Where we found nothing, for the carbureted export Type 3 and Type 4 engines and the Type 3 dwell and idle, the result says so instead of borrowing a Beetle number. Type 4 timing changes with the transmission and, on the 2.0, partway through 1976, so check both.
Why does the cart leave some items unchecked?
Points, condenser, plugs, rotor, valve cover gaskets, oil and the oil-change gaskets are the core of every tune-up, so they start checked. The cap, wires, oil screen and manual depend on what you find, so they start unchecked. Anything on backorder also starts unchecked so the rest of your order is not held up.
A Washburn's Metal technician working on a bare-metal air-cooled VW body shell in the Orange, California shop

Talk to a person

Read us the number off the distributor.

If the engine still will not idle right after a by-the-book tune-up, that is worth a phone call. Have the car in front of you and the Bosch number off the distributor body. We would rather spend ten minutes on the phone than have you chase a timing figure that was never right for your distributor.

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